Carbon by Design

Carbon by Design

Carlsbad, California, United States

Unmanned SystemsSpaceMissiles & MunitionsElectronic WarfareDual-use
Founded 2003Contract Manufacturer, Subsystem ManufacturerSupplies Defense Industry
Profile last updated: May 1, 2026

About

Founded in 2003, Carbon by Design is a defense contract manufacturer based in Carlsbad, United States working in unmanned systems, space, missiles & munitions +3 more.

Carbon by Design is a composite and thermal protection manufacturer founded in 2003 and based in Carlsbad, California, with facilities in Vista. It is a fully owned subsidiary of HEICO Corporation. The company manufactures composite structures for unmanned aircraft and spacecraft, composite tooling, and ablative thermal protection for reentry and hypersonic vehicles. Its services cover design, analysis, tooling, low-rate initial production and field service support, with in-house metrology and materials testing. It also produces carbon fiber and Kevlar transport cases for military and commercial cargo, and EMI shielded enclosures. The company states it works with defense primes and launch providers, and is AS9100 Rev D certified. Staff are required to be U.S. Persons under ITAR, and the company is DDTC registered.

Location

Carlsbad, United States

Founded

2003

Company type

Subsidiary

Focus areas

compositesunmanned systemsablativesthermal protectionspacecraft structurescarbon fiber casesinjection moldingAS9100ITARHEICO

Languages

EN

Products & capabilities

Defense domains

Unmanned SystemsSpaceMissiles & MunitionsElectronic WarfareSoldier EquipmentAir Systems

Supply-chain role

Contract ManufacturerSubsystem Manufacturer

What they offer

Manufacturing ServicesHardwareEngineering Services

Markets

Also sells to civilian markets

Products

Carbon Fiber Tactical Case

Tactical transport case

Lightweight carbon fiber and Kevlar cases for transporting UAVs and sensitive equipment, with IP65 sealing, EMI protection and RF transparency options, designed to MIL-810 requirements.

Ablative Thermal Protection Products

Ablative heat shield

Injection-molded ablative products using Dow DC 93-104 for hypersonic vehicles, protection tiles, labyrinth seals and missile throats.

EMI Shielded Electronic Enclosures

Electronic enclosure

Large and small format EMI shielded enclosures produced with VARTM and trapped rubber processes.

UAS Composite Airframe Structures

Unmanned aircraft structure

Composite structures, ducting, fairings and flight control surfaces for unmanned aircraft and aerospace platforms.

End users

Defense Industry

Standards, platforms & customers

Defense standards

AS9100 Rev DITAR registeredMIL-810Critical Safety Item Type I & II

Platforms & programmes

Scan EagleIntegratorRQ-20RQ21aAerosondeVectorSurge-VDesert Hawk IIIPuma LESB-600StalkerX400

Named customers

SpaceXBlue OriginRaytheonLockheed MartinInsituDart Industries

Credentials & affiliations

Certifications

AS9100 Rev D

Issued by: ISA Auditing

ISO 9001:2015

Awards

Small Business of the Year

Lockheed Martin2015Small Business

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